Features
The BJ-DB machine is distinguished by its innovative dual-lane structure and a suite of cutting-edge features.
- Dual-Lane Configuration: Unlike single-lane machines, it operates two production lines simultaneously, effectively doubling output capacity. This design is ideal for large-scale food packaging manufacturers seeking to maximize productivity.
- Material Compatibility: It is engineered to handle a wide range of die-cut papers, including white cardboard, kraft paper, and thin corrugated paper. This versatility allows it to produce boxes for diverse applications, from lightweight snack containers to sturdy meal boxes.
- Intelligent Control System: Equipped with a Siemens SMART LINE touchscreen interface, the machine offers intuitive operation. Operators can monitor production status, adjust parameters (such as speed and glue application), and access real-time data like production count and machine status. The control panel features clear buttons for jog, stop, and start functions, ensuring ease of use.
- Precision Gluing Mechanism: The machine employs a roller-based gluing system with a sponge applicator, which precisely delivers adhesive to the corners of each paper piece. This ensures uniform glue distribution, strong bonding, and minimal waste.
-
Belt Conveyance and Photoelectric Control: Paper transport is managed by a reliable belt system, while photoelectric sensors (light eyes) monitor material flow, enabling automatic adjustments and preventing jams or misfeeds.
Advantages
The BJ-DB’s advantages stem from its focus on dual-lane efficiency, precise engineering, and user-centric design.
- High Productivity: The dual-lane setup allows it to produce paper boxes at a significantly faster rate than single-lane machines. This is crucial for meeting the high-volume demands of fast food chains, catering services, and packaging suppliers.
- Consistent Quality: With its precision gluing system and photoelectric control, the machine ensures uniform box formation and bonding. Each box meets strict dimensional and structural standards, reducing defects and rework.
- Easy Customization: Prepared molds can be easily swapped to produce different box sizes and shapes (e.g., hamburger boxes, fries containers, chicken boxes). This flexibility allows manufacturers to adapt to changing customer needs without extensive downtime.
- Durable Construction: Built with high-quality metal components and robust mechanical systems, the machine is designed for long-term, continuous operation. Its sturdy build minimizes maintenance needs and extends service life.
- User-Friendly Operation: The Siemens touchscreen and simplified control layout reduce the learning curve for operators. Automated functions, such as jam detection and automatic stop, enhance safety and operational efficiency.
Functions
The BJ-DB is engineered to handle the entire paper box production process, from material input to finished product collection.
- Material Feeding: Die-cut paper sheets are loaded into the machine, where the belt conveyance system and photoelectric sensors ensure smooth, accurate feeding.
- Precision Gluing: The roller-and-sponge gluing unit applies adhesive to the exact corners of each paper piece, ensuring secure bonding during the forming process.
- Dual-Lane Forming: Using prepared molds, the machine shapes two boxes simultaneously, leveraging its dual-lane design to maximize output.
- Automatic Collection: Finished boxes are automatically collected and stacked in an orderly manner, ready for packaging or distribution.
- Real-Time Monitoring: The touchscreen interface provides live updates on production speed, count, and machine status, enabling operators to manage workflows efficiently.
Applications
The BJ-DB’s versatility makes it a valuable asset in multiple sectors, particularly those with high-volume packaging needs.
- Fast Food Industry: It is ideal for producing boxes for hamburgers, french fries, fried chicken, and combo meals. Its speed and consistency meet the demands of fast food chains and quick-service restaurants.
- Catering and Events: For catering companies and event organizers, the machine can produce custom boxes for meals, snacks, and party favors, ensuring timely delivery of high-quality packaging.
- Retail Packaging: It can manufacture small paper boxes for retail items like candies, snacks, or small gifts, offering a cost-effective and eco-friendly packaging solution.
- Food Delivery Services: With the rise of food delivery, the machine supports the production of sturdy, leak-resistant boxes for soups, noodles, and other takeaway items.
In conclusion, the BJ-DB Two Lanes Fast Food Paper Box Machine redefines efficiency in paper box manufacturing. Its dual-lane design, precision engineering, and user-friendly features make it an indispensable tool for businesses seeking to meet high-volume demands while maintaining quality and flexibility. Whether for fast food, catering, or retail applications, this machine delivers consistent, reliable performance, proving that innovation and practicality can drive success in the competitive packaging industry.
Main Technical Data
Type |
BJ-DB carton box erecting forming machine |
Suitable material: |
200-600gsm white card board, PE coated paper, Kraft paper, corrugated paper |
Production speed: |
60-160pcs/min(double lane) |
Blank paper size: |
Length 100-480mm, feeding Width 100-500mm,
Height 15-200mm,Angle 4-50°
|
Blank paper weight: |
Max. 3mm for corrugated paper |
Total power: |
8.8KW |
Total weight: |
2800KGS |
Packing dimension: |
3500x2180x2000mm |
Power source: |
380V, 50HZ |
Item No. |
Specification Model |
Quantity |
Unit |
Remarks |
Brand |
PLC |
Easy3200G08TN |
2 |
Piece |
Motion Control |
Inovance |
Input/Output Module |
GL20 - 0808ETN |
2 |
Piece |
|
Inovance |
Output Module |
GL20 - 0008ETN |
2 |
Piece |
|
Inovance |
Touch Screen |
6AV6648 - 0DC11 - 3AX0 |
2 |
Piece |
7 - inch Screen |
Siemens |
0.75kw Servo Motor |
SV600EPS5R1 |
6 |
Set |
|
Inovance |
0.75kw Servo Drive |
MSAH4 - 75B30CB - C231R |
6 |
Set |
|
Inovance |
2.9kw Servo Motor |
MS1H3 - 30C15CD - T331R(G) |
2 |
Piece |
|
Inovance |
2.9kw Servo Drive |
SV630PT0121 |
2 |
Piece |
|
Inovance |
Circuit Breaker |
B6 - 32/3/C |
2 |
Piece |
3P 32A e Series |
Eaton |
Circuit Breaker |
B6 - 20/2/C |
2 |
Piece |
2P 20A e Series |
Eaton |
AC Contactor |
XTC022 - 11(220V50/60Hz) |
2 |
Piece |
18A 220V50/60Hz |
Eaton |
Electromagnetic Relay |
PTF - 14A - Korean - style |
2 |
Piece |
|
Xinling |
Relay |
REL - IR - BL/L - 24DC/2X21 |
20 |
Piece |
24V Two Groups |
Phoenix Contact |
Switching Power Supply |
LR8 - 100 - 24 |
2 |
Piece |
100W |
Mingwei |
Emergency Stop Switch Button |
A22 - E. STOP |
6 |
Piece |
|
Eaton |
Green Flat - head Button Head |
A22 - RD - 03 |
2 |
Piece |
|
Eaton |
Yellow Flat - head Button Head |
A22 - RD - 05 |
2 |
Piece |
|
Eaton |
Photoelectric Switch |
CX - 442 |
4 |
Piece |
|
Panasonic |
Proximity Switch |
BB - M1204N - C11P2 |
6 |
Piece |
|
Biduk |
Remote Control Handle |
F21 - E2M |
2 |
Set |
|
Customized |
MachineDetails Photo
