BJ-DG500B four stations paper plate machine

• • • Robust and Precision-Built Body Frame: The machine's core body frame is constructed using two pieces of thicker iron plate, paired with high-quality optical axes for enhanced structural integrity. A key highlight is the welding-free design, which eliminates potential deformations and inaccuracies caused by traditional welding processes. This design not only ensures higher operational precision—critical for consistent product quality—but also significantly boosts running stability, even during long hours of continuous operation. As a result, the machine boasts an extended service life, reducing long-term maintenance costs and downtime for users.
      
      
    • User-Friendly PLC Control System: Equipped with a state-of-the-art PLC (Programmable Logic Controller) control panel integrated with a responsive touch screen, the machine offers intuitive operation. This system allows operators to easily set parameters, monitor production status in real time, and adjust settings with minimal training. The touch screen’s clear interface and quick response ensure smooth workflow management, minimizing human errors and improving overall production efficiency.
      
      
    • Stable Mechanical Paper-Feeding Technology: Unlike traditional paper-feeding methods that often suffer from inconsistencies, the machine adopts an advanced mechanical paper-feeding system. This system operates with precise synchronization, ensuring each sheet of paper is fed into the machine smoothly and accurately. The enhanced stability of this technology drastically reduces the rejection rate of defective products, as it avoids issues like misalignment, paper jams, or incomplete feeding. This not only saves raw material costs but also maintains a steady production pace.
      
      
    • Humanized Design for Labor Savings: The machine is engineered with a humanized design, featuring an automatic counting system and a streamlined collection mechanism. The automatic counter accurately tracks the number of finished products, eliminating the need for manual counting and reducing the risk of counting errors. The collection system efficiently gathers the final products, reducing the need for constant manual intervention. Compared to traditional machines that require more manual labor for counting and collection, this design significantly saves human resources, allowing operators to focus on other critical tasks and lowering labor costs for businesses.
      
      
    • Versatile Production Line Compatibility: The machine is highly adaptable and can be seamlessly integrated with additional equipment to form a complete production line. It supports connection with a packing machine (specifically designed for paper plates packaging film) to automate the packaging process, and a labeling machine to apply labels to the packaged products. This compatibility makes it suitable for large-scale production operations, enabling end-to-end automation from paper plate forming to packaging and labeling, and enhancing the overall productivity of the production line.
  
  
  

2.Advanced Flat Feeding System with Auto-Delivery and Jam Protection: Our machine’s feeding system stands out with its flat feeding design combined with an auto-delivery function. This function actively guides each sheet of paper to the mold with precise positioning, ensuring optimal alignment for forming. Moreover, the system is equipped with a smart jam-detection feature: if a paper jam occurs, the machine automatically stops operation immediately. This not only prevents damage to the paper, mold, or other machine components but also alerts operators to resolve the issue quickly, minimizing production disruptions.

3.Customizable Fast Hydraulics for Diverse Needs: We offer custom-order options for the machine’s hydraulic system, featuring fast hydraulics that deliver efficient performance. With a working distance of 150mm, an air pressure range of 0.2~0.8MPa, and a pressure capacity of 5-8 tons, this hydraulic system is highly versatile. It can effectively meet the forming requirements of both round and square paper plates, adapting to different product designs. Additionally, while it saves on air consumption—reducing compressed air costs—it optimizes electricity usage to maintain powerful performance, striking a balance between energy efficiency and operational effectiveness.

4.Upgraded Heavy-Duty Body Frame for Durability: We have upgraded the machine’s body frame to enhance its robustness and longevity. Instead of using standard frames, we utilize two iron plates each with a thickness of 2cm, ensuring exceptional load-bearing capacity. These plates undergo CNC (Computer Numerical Control) accurate lathing to create precise relative screw holes, guaranteeing perfect alignment when assembling with optical axes. After lathing, the plates are treated with a baking varnish surface finish, which provides excellent corrosion resistance and a smooth, durable exterior. Unlike normal welding frames that are prone to structural weaknesses and deformation over time, our upgraded frame makes the machine heavier (indicating superior build quality) and significantly more steady during operation. This design ensures the machine can serve reliably for quite a long time, even in high-intensity production environments.

5.Comprehensive After-Sales and Training Support: We prioritize customer satisfaction by offering valuable support services. Users can opt for free training service, where our professional technicians provide hands-on guidance to operators, covering machine operation, maintenance, troubleshooting, and parameter optimization. This training ensures that users can fully utilize the machine’s capabilities and avoid operational mistakes. Additionally, we provide flexible after-sales service options, including timely technical support, spare parts supply, and maintenance services. This comprehensive support gives users peace of mind, ensuring the machine operates at peak performance throughout its service life.

Note: Machines are being improved constantly, configuration is subject to the latest design and technology. Minor configuration changes are subject to change without notice.