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Horizontal type flexo printing machine

In the dynamic landscape of the printing industry, this flexographic printing machine emerges as a state-of-the-art solution, engineered to deliver exceptional results across diverse printing applications. By integrating innovative technologies and robust components, it sets a new standard for precision, efficiency, and versatility.

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Features

    • This flexographic printing machine is distinguished by a suite of cutting-edge features that define its capabilities.

      • Unwinding and Surface Rewinding Units: Equipped with hydraulic automatic loading and unloading, these units ensure seamless material handling. The unwinding tension is regulated by a magnetic powder brake, while the rewinding tension is controlled by a Vector motor, enabling precise tension management. The shaft-less unwinding and surface rewinding design, coupled with an auto-stop function when the paper roll is exhausted, optimizes workflow efficiency.

      • Auto Web Guiding System: Featuring a splicing table, this system employs high-hardness anodized paper guide rollers and ball screw electric actuators. Its edge-checking detection mode achieves a precision of ±0.12mm, and the electric guiding device corrects paper skew in real time, ensuring consistent material alignment.

      • Feeding System: Utilizes rubber rollers for smooth and damage-free material feeding, accommodating a paper grammage range of 50-350gsm.

      • Printing Unit (4 Units): Boasts pneumatic control for opening and closing anilox rollers and printing rollers. It includes four customizable ceramic anilox rollers and four customizable printing rollers, paired with stainless steel ink boxes. Key advantages include tool-free, stable pressure adjustment and quick component changes. Unique functions like automatic printing plate cleaning (printing rollers rotate for 1.5s when the machine stops to transfer ink to paper) and self-rotating anilox rollers (preventing ink drying on the anilox surface) enhance print quality and equipment longevity. The gear mode is cp1/8, ensuring synchronized operation.

      • Drying System: Combines IR and hot air technologies for rapid, uniform ink drying, boosting production efficiency and print quality.

      • Additional Features: Incorporates a video camera for real-time print inspection, an auto stopping function, a simple plate mounter, and a user-friendly touch screen for intuitive operation.



Advantages

The machine’s advantages stem from its focus on precision, efficiency, and user-centric design.

  • Exceptional Printing Precision: With a printing precision of ±0.15mm, it excels at reproducing fine details, making it ideal for complex designs and high-definition prints.

  • High Efficiency: Achieves a machine speed of 0-150m/min, significantly reducing production time. The integrated drying system and automated material handling further enhance throughput, catering to large-scale production demands.

  • Versatile Customization: Offers a printing repeat range of 220mm-800mm (70T – 251T) and customizable anilox/printing rollers, adapting to various print projects. It handles materials with a max width of 960mm and a max printing width of 950mm, suitable for diverse product sizes.

  • Durability and Reliability: Components like ceramic anilox rollers and stainless steel ink boxes ensure long-term stability, minimizing maintenance costs. The 3-inch air shaft diameter provides robust support for material rolls.

  • Intuitive Operation: The touch screen interface, simple plate mounter, and automated functions reduce operator training time and human error, streamlining the printing process.

Functions

 

This machine is designed to execute a full spectrum of functions, covering every stage of the printing process.

  • Precision Printing: The four-color printing unit, with customizable anilox and printing rollers, delivers vibrant, consistent prints. The automatic plate cleaning and anilox self-rotating functions maintain print quality during stops.

  • Material Handling: The shaft-less unwinding, surface rewinding, and auto web guiding system ensure accurate material feeding, splicing, and rewinding, even for long-run jobs.

  • Drying and Finishing: The dual IR and hot air drying system enables immediate post-print processing, eliminating waiting time for ink drying.

  • Quality Control: The video camera provides real-time inspection, while the meter counter and auto stopping function ensure consistent output and accurate length measurement.

  • Customization and Adaptation: Adjustable printing repeat, compatible with various paper grammages (50-350gsm), and support for wide material widths make it suitable for labels, packaging, and paper products.

 

Applications

The machine’s versatility makes it a valuable asset across multiple industries.

  • Packaging Industry: Ideal for printing flexible packaging, cardboard boxes, and product labels, ensuring sharp branding and product information.

  • Label Printing: Produces high-quality adhesive labels, promotional stickers, and barcode labels, compatible with paper and synthetic materials.

  • Paper Products: Prints on shopping bags, tissue boxes, and gift wrap, adding aesthetic value with multi-color capabilities.

  • Commercial Printing: Suited for brochures, catalogs, and promotional materials, delivering high-speed, high-precision results for large-volume orders.

In summary, this flexographic printing machine represents a fusion of innovation and practicality. Its combination of precision, efficiency, customization, and ease of use makes it an indispensable tool for businesses seeking to enhance their printing operations. Whether for small-scale projects or large-scale production, this machine consistently delivers high-quality prints, meeting the evolving demands of the modern printing industry.

 

Main Technical Data

1 Unwinding/rewinding diameter 1200mm/1200mm
2 Printing repeat 220mm-800mm (70T – 251T)
3 Max width 960mm
4 Max printing width 950mm
5 Machine body thickness 38mm
6 Paper gsm 50-350gsm
7 Tension control area 5-50kg
8 Gear pitch 1/8inch (3.175mm)
9 Printing plate thickness 1.7mm
10 Double glue tap thickness 0.38mm
11 Printing precision ±0.15mm
12 Power supply 380V 3PH 50Hz
13 Total power 68KW
14 Machine speed 0-150m/min
15 Main motor 5.5KW
16 Rewinding motor 15KW
17 Air compressor 100PSI (0.6Mpa)
18 Air shaft diameter 3inches



Machine photos


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